Lightweight. Agile. Built for Performance

At Prototal, we specialise in advanced 3D printing solutions tailored for the Drones and Unmanned Aerial Vehicle’s (UAV’s). Whether you’re designing autonomous surveillance drones, high-performance quadcopters, or experimental UAV prototypes, our additive manufacturing capabilities can help you move faster, reduce weight, and achieve superior performance.

Why 3D Printing for Drones?

The Drone and UAV market demands speed, agility, and innovation – all core strengths of additive manufacturing. Traditional manufacturing methods often struggle to keep pace with rapid prototyping and lightweight design requirements.

That’s where 3D printing comes in:

• Lightweight components to improve flight time and reduce payload
• Rapid prototyping for iterative design and faster testing
• Complex geometries to optimise aerodynamics and integrate functions
• Low-volume production for custom or limited-run parts
• Material versatility including high-strength polymers and composites

Prototal’s Capabilities

With decades of experience and ISO 9001 & EN 9100 certifications, we support drone manufacturers, research labs and aerospace innovators across the UK and Europe.

Our 3D printing technologies include:

• Selective Laser Sintering (SLS): Ideal for strong, lightweight UAV frames and internal components
• Multi Jet Fusion (MJF): Perfect for producing functional prototypes and short-run production
• Stereolithography (SLA): Ultra-high-resolution parts for camera mounts, sensor housings and aerodynamic testing
• FDM & other technologies to suit different performance and budget needs

We also offer design for additive manufacturing (DfAM) support, helping you optimise part geometry, reduce material waste, and streamline your development cycle.

Drone Applications We Support

• Airframes & Structural Parts?
• Motor Mounts, Landing Gear & Enclosures?
• Sensor & Antenna Housings?
• Payload Bays & Custom Attachments?
• Jigs, Fixtures & Testing Rigs?

Whether you’re building surveillance drones, delivery UAVs, or aerial photography systems, we help bring your ideas to life – faster and more efficiently.

Sustainable Innovation Through Additive Manufacturing

As the UAV industry grows, so does the demand for environmentally responsible solutions. At Prototal UK, we’re committed to advancing sustainable manufacturing through smart design and resource-efficient 3D printing technologies.

Additive manufacturing reduces material waste compared to traditional subtractive methods—because we only use what is needed. This is especially valuable in drone development, where lightweight structures and optimised geometries are critical. By using precise, digitally-driven processes, we help customers reduce their environmental impact without compromising performance.

However, sustainable manufacturing isn’t just about compliance; it’s smart business. By integrating sustainable principles, you boost efficiency, improve material use and minimise waste significantly. This shrinks your environmental impact, strengthens your supply chain and can open new markets.

Implementing these changes can be complex. Whether you need help with eco-friendly materials, energy efficiency, or circular design, our experts can help you unlock your full potential.

Why Choose Prototal UK?

• Part of Europe’s Largest Polymer Additive Manufacturing Group
• End-to-End Services: From design and prototyping to production
• UK-Based Production: Local service with global capabilities
• Aerospace-Grade Standards: EN/AS 9100 & ISO-certified quality
• Collaborative Approach: We act as your trusted additive manufacturing partner

Let’s Take Your UAV Project to New Heights

Partner with Prototal UK to streamline development, reduce time to market and unlock the full potential of 3D printing for drones and UAVs.

To learn more visit our Drones and UAV’s dedicated page here.